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Shock freezing tunnel is a piece of equipment used in the food industry that enables products to be frozen quickly. These tunnels help preserve the nutritional value of food, maintain freshness, and extend shelf life.
Shock freezing tunnel is a piece of equipment that can be manufactured in different types and capacities. These systems are selected based on needs. Produced in compliance with food safety standards, these systems enhance businesses’ competitiveness and help reduce waste.
The spiral shock freezing tunnel is a system used in the food industry to rapidly freeze products and preserve their freshness. It is one of the most efficient systems utilized. This system is generally preferred in facilities with high-volume production.
The spiral shock freezing tunnel technology has the capability to cool products evenly. This extends shelf life and preserves nutritional values. Compared to traditional methods, this system is more efficient and is widely used in industrial settings due to its compact design and high capacity.
The working principle of the shock freezing tunnel system is based on a spiral conveyor belt. Products moving on this belt are exposed to low temperatures for a specific period. With the tunnel freezer system, powerful air circulation and precise temperature control are applied. This allows products to freeze quickly while optimizing the crystallization process. As a result, the cell structure of food products is preserved, and quality features such as taste and texture remain intact.
The freezing process is carried out at temperatures between -35°C and -40°C. During this process, high-speed fans are activated. Cold air is evenly distributed to the products with the help of these fans, ensuring that they are frozen thoroughly, even at their core. When operated in accordance with food standards, this system minimizes microorganism growth.
Tunnel freezer systems offer significant advantages for large-scale production facilities. One of these advantages is the rapid freezing process, which extends shelf life and reduces spoilage risk. Additionally, this system operates faster compared to traditional methods, contributing to energy savings. Moreover, its modular design allows it to be adapted to different types of products or customized according to the specific needs of businesses.
Usage Areas of Spiral Shock Freezing Tunnels
Spiral cooling tunnels are effective systems used in the food industry for cooling and freezing various products. The main usage areas include:
Enables controlled cooling of bread, cakes, and pastries, preserving freshness and extending shelf life.
Provides hygienic and efficient cooling for products such as meat and poultry.
Used to freeze seafood such as fish and shrimp while maintaining their freshness and nutritional value.
Supports the cooling of dairy-based products like cheese and yogurt at designated temperatures.
Preserves the nutritional value of these products and ensures quick cooling to keep them fresh for a longer period.
Facilitates the rapid cooling of frozen foods such as pizza, pastries, pasta, and sandwiches before packaging.
Helps preserve the form of chocolate-coated items, dragees, and other confectionery products by ensuring cooling at the appropriate temperature.
The use of freezing tunnels in the food industry ensures the production of efficient and high-quality products while offering multiple advantages.
Features of the Spiral Shock Freezing Tunnel System
This system, frequently used in the food industry, is highly important for preserving the nutritional value of products. With precise temperature control and rapid cooling, it helps prevent food waste and makes production processes more efficient.
For these reasons, investing in modern cooling technologies not only improves quality but also provides long-term cost advantages for businesses.
For more detailed information about the spiral shock freezing tunnel system, you can contact Teknotek.